What is TEC Cable & Its Used?

                            Tubing Encapsulation cable (TEC Cable) protects electrical and optical components from the pressure and corrosive impacts of the down-hole environment with welded stainless steel and nickel alloy tube. Additional mechanical protection is provided by polymeric encapsulation.




Standard encapsulation sizes (11 mm x 11 mm square, flat-pack, and multiple tube construction) are available to fulfil nearly all down-hole needs. To meet specific down-hole requirements, composite cables with various combinations of electrical and optical components are available.

The solution to the issues of harsh environmental conditions connected with oil and gas recovery through reservoir management is TEC Cable

To protect electrical and optical components from the pressure and corrosive impacts of the down-hole environment, TEC uses welded stainless steel and nickel alloy tubing. Additional mechanical protection is provided by polymeric encapsulation. Australian Cable Manufactures, manages all TEC components, including fibre/copper cores, hydraulic control/chemical injection lines, and in-house encapsulation.

TEC is chosen based on well variables such as pressure, temperature, and the well fluid's corrosiveness. The tube is made of an alloy that is appropriate for the application. After that, it's longitudinally welded, eddy current tested, and pulled to the final size.

In the oil and gas business, Znergy Cables is a significant supplier of down-hole TEC (Tubing Encapsulated Conductor) cables. In a down-hole application, Australian Cable Manufacturers are used to monitor, provide power, and send signals. Znergy Cables are the preferred choice of industry professionals in the oil and gas industry because they can survive harsh environments, extreme temperatures, and extreme pressure.


What exactly are TEC Cables?

These cables with the usual properties of regular wires or cables, such as a copper conductor encased in an insulation layer or jacket. When the usual wire or tubing layer that surrounds the product is replaced with an armoured metal component, the difference is noticeable. Last but not least, the last coating encases the whole cord. Temperatures ranging from 150°C to 300°C can be tolerated by znergy tube enclosed cables.

Benefits of TEC Cable

While TEC cables are used throughout the oil and gas industry, Electrical Cable Australia leads the industry in terms of how quickly these tubing-encapsulated cables can be produced. An extra filler layer is usually extruded over the core cables. These cables are normally transferred to a different facility after that step in the manufacturing process to have the armour layer placed. This is where Australian cable manufacturers can save you a lot of time and money. There is no need to transport the wire out for armoring because everything is done in one location, reducing lead time and costs. znergy tube encapsulated cable can be made up of a variety of various structures made up of a variety of different compounds and materials.

TEC Cable Applications

There are numerous different applications for the use of TEC cable. These applications can include, but are not limited to:
  • Oil and gas production
  • Oil well monitoring
  • Powering down-hole equipment and instrumentation
  • Pressure sensing equipment
  • Data collection

TEC Cable Materials

Tubing encapsulated cables are made with 5 layers and can be constructed with the following materials:

Conductor Layer: can be comprised of 20 AWG to 12 AWG, solid or stranded, bare copper, tinned copper, nickel plated copper, or silver plated copper.

Insulation Layer: can be comprised of either FEP, PFA, ETFE, or ECTFE.

Extruded Filler Layer: can be comprised of PFA, FEP, or Polypropylene.

Armor Layer: can comprised of 316L Stainless Steel, Alloy 825, or Alloy 625

Final Layer: an encapsulation layer can be comprised of FEP, PFA, ETFE, ECTFE, TPV, PVDF, or Polypropylene.

Is it possible to add more tubes to TEC cables?

Yes, more capillary tubes can be added to the TEC cable architecture. Flat-packs for control line cables are the most common name for these cables. Fluids or chemicals can be transmitted through these capillary tubes.

For further information about electrical cable Australia or Down-hole Tubing Encapsulated Conductor cables, contact Australian Cable Manufacturers (TEC Cable).

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